DigiTwin for Pharma

Complete simulation of the FAT process, including the wet phase, without the need for water or manual cleaning before shipment

Boosting FAT completeness and efficiency with a Digital Twin

At a tier 1 European pharmaceutical manufacturer’s Stilmas plant, MGA implemented a Digital Twin of a new skid composed of ProX90 (reverse osmosis) and EDI (electrolytic filter).

Using a physical PLC and a virtual HW-in-the-loop environment, the full behavior of the machine was digitally simulated, allowing for advanced testing and unprecedented FAT optimization.

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The Science of Possibility
Client: Pharma Europa tier 1
The Science of Possibility
Location: Italy
The Science of Possibility
Technologies: Digital Twin (HW-in-the-loop), PLC, Reverse Osmosis (ProX90), EDI
The Science of Possibility
Scope: FAT simulation, automation testing, cost & time optimization

Key Results

saving on FAT execution time

Operational sequences were accelerated thanks to the digital model.

total cost saving

Significant reduction in labor and consumables (e.g. water, energy, membranes).

punch list reduction

After VIT (Vendor Internal Test)

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DigiTwin
The DigiTwin

DigiTwin enables real-time simulation and modeling of process plants, unlocking unparalleled opportunities for efficiency, safety, and innovation in pharmaceutical manufacturing.
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ProX90
ProX⁹⁰

Highly efficient, resource-saving cutting-edge system for water pretreatment
https://www.stilmas.com/equipment/pro-x90